Heavy Aircraft Maintenance For Safety & Compliance

Heavy and transitional maintenance services are vital for keeping aircraft operational, safe, and performing at their best across all conditions. These services preserve airworthiness and optimize aircraft performance in all conditions. Heavy maintenance involves thorough inspections and checks to confirm that systems, structural components, and engines are functioning as required, while transitional maintenance is necessary during ownership changes, leasing, or reactivation after storage.

ComAv is a leading provider of these essential services, leveraging decades of experience and holding FAA 145 (Federal Aviation Administration) and EASA certifications. Our state-of-the-art facilities and highly skilled technicians are key differentiators, allowing us to deliver exceptional service quality. Our MRO services (maintenance, repair, and operations) cover all aspects of airframe MRO, including scheduled maintenance tasks, specialized repairs, and overhauls. We collaborate closely with operators to develop custom heavy maintenance check plans that meet the unique needs of each aircraft. 

Our expertise and certifications position us as a trusted partner for maintaining fleet safety, operational efficiency, and regulatory compliance. Our commitment to excellence and comprehensive service offerings – from heavy checks and aircraft disassembly to storage and reactivation – helps operators keep their aircraft in top condition, whether for routine maintenance or complex transitional services. 

Heavy Checks and Maintenance

Heavy checks are one of the most critical services an aircraft undergoes during its operational life. These checks involve a comprehensive examination of the aircraft’s structure, systems, components, and engines, including detailed structural inspections, system overhauls, and component replacements. Airframe heavy maintenance is an integral part of these checks, thoroughly assessing structural components for wear and damage. These checks serve a dual purpose: confirming that the aircraft is in good working order and helping identify potential issues before they escalate. This proactive approach to airframe maintenance helps keep the aircraft safe and operational while extending its overall lifespan.

In addition to airframe checks and engine maintenance, landing gear inspections are a key aspect of heavy maintenance. Regular landing gear checks are essential for maintaining the safety and integrity of an aircraft. Our state-of-the-art hangar facilities can accommodate any aircraft size, including the Airbus A380. Our facilities are designed to offer the highest level of safety and efficiency, featuring the latest tools and technology to perform inspections, repairs, and replacements. When an aircraft undergoes a heavy check at ComAv, every aircraft part is thoroughly examined to comply with both FAA and EASA regulations.

Heavy checks are essential for regulatory compliance. These comprehensive inspections not only identify wear and tear or system failures but are also required by aviation authorities to maintain the operational certification of the aircraft. Regular heavy checks help maintain safety standards, which is vital for any operator to keep their fleet’s airworthiness intact.

Transitional Maintenance Services

Transitional maintenance services are often required when aircraft change ownership, are leased, or undergo fleet upgrades. An aircraft in transition needs specific maintenance services to meet standards for reactivation, certification, and operational readiness. ComAv specializes in transitional maintenance services, providing solutions for aircraft during leasing transitions or when reintroducing planes back into service after storage. Our services include AOG (Aircraft on Ground) support, material certification, reactivation, and drop-in maintenance.

We also offer comprehensive records research and can perform detailed inspections of an aircraft’s maintenance history. Our quick-response teams are always prepared to assist with urgent transitional services, even at remote locations. Whether it’s a lease return or an upgrade to meet new regulatory requirements, our team’s expertise and rapid response time support seamless transitions.

Our vast experience with aircraft transitions allows operators to maintain fleet readiness during complex ownership changes, reducing downtime and minimizing the risk of operational disruptions. Our team works closely with customers to evaluate the best strategies for reactivating aircraft, making certain each aircraft is ready for service quickly, without compromising safety.

Importance of Regulatory Compliance in Aircraft Maintenance

Adherence to FAA and EASA regulations is critical to maintaining the safety and airworthiness of an aircraft. These regulations outline the minimum standards for aircraft maintenance, safety equipment, and aircraft operator practices. Regular inspection and maintenance are essential for meeting these standards. Compliance with these regulations helps maintain the safety of aircraft, preventing safety hazards that could lead to operational disruptions or costly delays. ComAv’s dedication to both FAA 145 and EASA certifications demonstrates our commitment to maintaining the highest safety standards.

Our certified technician team follows strict procedures to guarantee that each aircraft meets regulatory requirements, allowing operators to confidently manage their fleet without concerns about regulatory challenges. By staying up to date with the latest compliance standards, we help clients navigate the complexities of aviation regulations.

Our FAA-certified repair station and our close collaboration with global regulatory bodies further demonstrate our commitment to safety and quality in heavy aircraft maintenance. With decades of experience, we are well-equipped to support aircraft operators in maintaining their aircraft to the highest standards, minimizing the risks of non-compliance and upholding operational safety.