Material Harvesting
Consignment Programs
Continued Time Serviceable Material Program (CTSM)
As part of the ComAv Suite of solutions, we also offer our customized CTSM program as part of our menu of services.
+ Airframe Disassembly +
Provide a breakout ROM for 145-part removal & work-scopes. All work-scopes will be refined for specific aircraft & requirement
+ Continued Time Serviceable Material Expertise +
Extensive expertise in material and disassembly programs. This has contributed hundreds of millions in cost savings and benefits to our customers. Working directly with the quality and maintenance departments, developing processes & systems approved by the customers QA, MX, FAA, and EASA. Key metrics track the value and success of these programs. Evaluated & documented drivers for success, proper inspection, cleaning of material to ensure the elimination of individual part rejection or failure from the program. Developed process and capability to keep aircraft available for follow on removals, for 2 years, for response to unusual, customer-specific, and AOG requests. Developed systems and processes to provide Just In Time (JIT) material warehouse and delivery to the customer’s system, lowering administration costs and response time to AOG requests 24/7.
+ Material Marketing & Value Enhancement +
Developed asset management strategies & processes to maximize the value and yield on the material harvested. This includes Repair of specific parts that are not continued time serviceable, for the benefit of the customer. Sale to third parties as material as defined as excess for the customer's specific requirement.
+ Supporting Unique Customer Requirements / Yield Enhancements +
Been involved in value enhancement strategies consistent with test concepts of harvesting material for non-aviation uses such as loyal customers and other customer programs. Significant experience working with movie and advertising productions, creating “airframe and engine art” in collaboration with companies focused on creative content. Experienced with handling all logistics of this operation and process and including harvesting individual pieces. Also, coordinating the shipment and processing of items for third-party refinement or preparation, then receiving, stocking, and re-distribution of the product as directed by the customer.
Custom Crating & Packaging
Our 145 has its own in-house, custom crating facility that can provide crates for any inventory
Our crating & packaging facilities offer a broad menu of customized services that support custom crating, packaging & shipping solutions for the aerospace and aviation industry. With over 22 years of experience, our engineering specialists provide specialized capabilities to ensure every request is tailored to your needs.
The services we provide here include designing part-specific shipping fixtures to stabilize and protect the item during shipping and storage. We measure the part requested, design a suitable crate or pallet, and if needed custom stands and cradles to stabilize during movement. We protect the part by using special packing material and secure the part to the shipping fixture by using ratchet straps, banding, or strapping material. In special circumstances, we can expedite the construction of the shipping fixture and we are available 24/7 for AOG or priority one needs. We have the capability to build any size crate or pallet.
We are an ISPM 15 certified. As a leading provider of packaging & crating solutions, our experts have comprehensive knowledge of all crating requirements undergoing monthly inspections for compliance.
Benefits of Integrated Aviation Services
Integrated aviation services deliver a seamless blend of asset management, operational efficiency, and sustainability to airlines and airports. By uniting technical expertise with streamlined processes, our solutions can significantly optimize resource utilization and reduce your operational costs.
Operational Efficiencies Through Integration
One of the primary advantages of our service lies in its ability to streamline asset management. Airlines can transition aircraft from operational use to storage or end-of-life programs with centralized management of maintenance, repairs, and part replacements.
Coordinated inspection and certification services minimize downtime, improving operational readiness and aviation safety. Additionally, consignment programs and material harvesting simplify inventory handling, offering readily available parts when needed. These approaches improve supply chain efficiency and operational performance.
Cost Savings and Revenue Generation
Integrated services also create revenue opportunities through material harvesting programs. Recovered and certified parts from retired aircraft or engines can be reused in active fleets or consigned for resale. Repairs and upgrades further increase the value of these materials, maximizing financial returns while minimizing procurement expenses. Through consignment programs for engines, auxiliary power units (APUs), and serviceable parts, airlines can monetize unused inventory, unlocking additional revenue streams.
Lifecycle Management and End-of-Life Programs
Effective lifecycle management helps airlines extract maximum value from assets. Aircraft and engine disassembly programs enable the precise removal and recycling of parts for resale or creative repurposing. Recycling initiatives not only reduce environmental impact but also provide options for non-aviation uses, demonstrating a commitment to sustainability. Long-term and transitional storage solutions safeguard the value of aviation assets during periods of inactivity.
Custom Crating and Packaging Solutions
Custom crating services stabilize and protect high-value components during transport or storage. Tailored solutions – such as specialized stands and pallets – prevent damage to sensitive parts. Expedited services meet the urgent needs of cargo or passenger operations, improving turnaround times. Compliance with industry standards – including ISPM 15 certification – supports smooth international shipping and storage operations. As part of integrated aircraft services, these solutions can enhance overall operational efficiency.
Continued Time Serviceable Material (CTSM) Expertise
Continued Time Serviceable Material (CTSM) programs extend the lifespan of components through efficient repair and certification processes, reducing operational costs. Just-in-time delivery systems promote operational efficiency by providing parts exactly when needed, minimizing downtime and administrative burdens.
By investing in integrated aviation services, your airline or airport can boost its profitability, reduce waste, and uphold aviation safety standards while meeting the demands of a dynamic industry.
Click below to email our specialists for more information.